1.mash tun & lautering tun 2.volume,1000L-5000L 3.heating method,by electricity 4.with mash agitator,filtering and discharge
micro beer brewing equipment for mashing tun&lauter tun
Mashing is the process of combining a mix of milled grain (typically malted barley with supplementary grains such as corn, sorghum, rye or wheat), known as the "grain bill", and water, known as "liquor", and heating this mixture. Mashing allows the enzymes in the malt to break down the starch in the grain into sugars, typically maltose to create a malty liquid called wort.There are two main methods - infusion mashing, in which the grains are heated in one vessel; and decoction mashing, in which a proportion of the grains are boiled and then returned to the mash, raising the temperature.Mashing involves pauses at certain temperatures (notably 45 °C, 62 °C and 73 °C) [113°F, 144°F, and 163°F], and takes place in a "mash tun" - an insulated brewing vessel with a false bottom.The end product of mashing is called a "mash".
The mashing tun/kettle is made out of stainless steel or copper and has a typical capacity of 5, 10, 15, 20, 25, 30 or 40hL..
A mashing tun, also called mashing kettle, is used for mixing and heating a mixture of malt and water in a process called mashing. It is designed to do both step mashing and infusion mashing.
A kettle, also called boiling kettle, is used for boiling wort, coming from the lauter tun, with hops and sometimes other adjuncts.
Depending on the size of the brewery mashing and boiling can be done in the same vessel or separate vessels can be foreseen. The mashing tun/kettle is made out of stainless steel or copper and has a typical capacity of 5, 10, 15, 20, 25, 30 or 40hL (1hL or hectoLiter equals 100 liters).
Heating is done with steam that heats the side and bottom of the cooking. Steam heating systems are a lot better than direct heating through gas or thermal oil as they are more powerful, very responsive, and prevent the mash from caramelizing and sticking to the bottom of the vessel. Furthermore a steam operated brew house gives a better "rolling boil" and a better acidity extraction from your hops.
In large breweries, in which optimal utilization of the brewery equipment is economically necessary, there is at least one dedicated vessel for mashing. In decoction processes, there must be at least two. The vessel has a good stirring mechanism, a mash rake, to keep the temperature of the mash uniform, and a heating device that is efficient, but will not scorch the malt (often steam), and should be insulated to maintain rest temperatures for up to one hour. A spray ball for clean-in-place (CIP) operation should also be included for periodic deep cleaning. Sanitation is not a major concern before wort boiling, so a rinse-down should be all that is necessary between batches.
Smaller breweries will often use a boil kettle or a lauter tun for mashing. The latter case either limits the brewer to single-step infusion mashing or leaves the brewer with a lauter tun that is not completely appropriate for the lautering process.
Each particular ingredient has its own flavor that contributes to the final character of the beverage. In addition, different ingredients carry other characteristics, not directly relating to the flavor, which may dictate some of the choices made in brewing: nitrogen content, diastatic power, color, modification, and conversion.
Description of goods
SUS304 or red copper
Three years for main equipment
40 working days, based on the Cap.& Qty
More than 100pcs,based on the Cap.
Steel frame,wooden cases,or per required
Port of loading
Processing reference 1. (1)Infiltrating ,crushing malt (2)Heating the brewing water in brew kettle 2. (1)Pumping a certain amount of appropriate temperature of hot water into mash tun (2)starting rotary blade,uniformly putting into material ,stopping rotary blade when stirring uniformly . timing saccha (3)Controlling of water temperature and water quantity,keeping appropriate saccharification temperature ,stirring in every 15 minutes 3. (1)refluxing turbid wort when saccharification ends .observing through the sight glass, beginning to filter when wort is charified (2)washing the tank when the tank exposes in the filtration process ,water temperature 78 (3)Continue to filtrate after washing the tank,until sugar content meets the requirements.stopping washing the tank and filtrating 4. (1)pumping all the wort into brew kettle ,heated to boiling for 60 to 90 minutes (2)in the first ten minutes of boiling,batch adding bitter hops (3) adding sweet hops before the end of boiling
5. (1)after the end of boiling,immediately pumping wort into lauter tun&whirlpool tank. (2)starting to cyclotron precipitation,lay aside for 30 minutes 6. (1)starding cold water valve and wort pump at the same time,cooling wort to a certain temperature in the plate heat exchanger (2) after wort is cooling ,oxygenating to 8mg/l,pumping wortto fermentation tank (3)adding special beer yeast into fermentation tank to ferment 7. (1)controlling fermentation temperature and pressure,when brix drop to 4.2,sealing tank to maintain pressure,automatically heating up to 12 °C,deoxidating cold diacetyl (2)at the end of deoxidating cold diacetyl,cooling uniformly and slowly,precipitating yeast in this process (3) wine temperature drop to 1 to 2 °C can be stored,tank bottom yeast mud can be recycled
Our company’s advantages over other companies:
Advanced Technology Co., Ltd Wenzhou is the a professional Stainless steel Mixing Equipment,Tank Pressure Vessels,Filters,Beer equipment and brewing technology supplier, who can professionally design, research and develop, and manufacture these equipment.
We can provide clients one-stop service from design, layout, to finished products. Its main business includes beer equipment, self brewing equipment, hotel beer equipment, draft beer dispenser, school laboratory equipment, etc. We mainly provide the capacity 500L/DF, 1000L/DF, 2000L/DF, 3000L/DF, 5000L/D,10000L/D,20000L/D etc.
Our staff of Sales and Technical Support is available to help you in selecting the right protection for your application as well as to provide you with Samples of our products for evaluation. At Advanced Tech., we are committed to providing the Highest level of customer service, Competitive pricing, Speedy delivery and a Comprehensive, cutting-edge product offering. Our ultimate goal is your satisfaction.
Our company’s quality certification:
We have got CE, PED, ISO9001 (2008) certificates.
1. Free of making offers, craft and technical guidance. 2. We can provide company’s qualification certification and the drawings. 3. We can also make customized products according to customer’s needs.
1. We provide long-term after-sale service. 2. Meanwhile, you can call or e-mail to consult any relevant questions since we have a special line of after-sale service. Or you can communicate online and solve the problems.
Packaging & Shipping
Bulk cargo: standard wooden case which can avoid any clash during the sea or air transportation in case of causing damage to the equipment’s surface.
Container cargo: equipment will be bound firmly,won’t easily swing to the side, or up, or down.